Join us on a
Kickstarter
campaign right now called:
Automating BetR-blok®
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BetR-blok
®
(better block) is a different way to make papercrete. Automating BetR-blok
®
will improve papercrete blocks and produce them
faster. Producing them faster will save a lot more trees by using recycled
paper and other sources of cellulose as a substitute for lumber.
As world
population increases and natural resources dwindle, materials like BetR-blok®
will become requirements rather than choices. Please join us by clicking on
Kickstarter and help us automate BetR-blok®
– to save trees and contribute to a more sustainable future.
Thank you
very much.
Barry
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Right --
The far right image shows a field of our new
BetR-bloks (better blocks). The near right image is the interior of Paper Palace
One, a test structure built to prove the safety and efficiency of paper-based
construction.
Right -
We are also working on a 2000
gallon Mega Mixer which can pulp and mix up to nine yards at a time. The Mega Mixer is
almost finished and should be complete and rigorously tested by Fall, 2014.
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Current papercrete construction methods and papercrete research are covered
in detail on this site. Papercrete construction involves using waste paper for
affordable, sustainable housing. In the United States, we discard enough
paper each year to build a wall 48 feet high around the entire perimeter
of the country. Even though about 45 percent of discarded paper is
recycled annually, 55 percent or 48 million tons of paper is thrown away
or goes into the landfills. Figuring conservatively, it takes about
fifteen trees to make a ton of paper. That means that 720 million trees
are used once and then buried in a landfill each year. |
8
DVDs !!
You
Can Build Your Own Home With Paper - Here's How! |
Free!
New Papercrete Research Reports!! |
We have three new papercrete research
studies from around the world with over 400 pages of test information,
graphs, charts and indices - covering many properties of papercrete
including sound insulation. They are free with the purchase of our comprehensive
62 page
Technical Report.
For more information about these new
studies, see our
Technical Report description. |
We are experimenting with ways to turn this prodigious amount of waste into low-cost, high-value sustainable housing.
Given the skyrocketing costs of building materials & construction, and the pressing need for homes, it is just a matter of time before
papercrete will begin to take its place as an acceptable and even desirable residential construction material. Go to
Test Reports ! New DVD Construction Series!
Papercrete
Construction Plans ! See recent building projects under Current Projects!
New! BetR-bloks (better blocks)!!
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Left --
Mr. Barry J. Fuller was
recently honored with a Certificate of Appreciation for his work with
Alcatel/Lucent building the first fully-functional papercrete home in
the colonias of Nogales, Mexico. |
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Above -
BetR-blok®s
are strong and have two circular cells for plumbing, wiring and wall reinforcement. Blocks are solid enough to be
handled carefully right out of the press.
Coming Soon! Blocks
in Numbers
- We are automating BetR-blok® We
are working on
planning and testing of commercially viable production facilities - floor plans, equipment, and training to produce scalable numbers of
our new pressed blocks, called BetR-blok®.
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Below - Clyde T. Curry’s imaginative designs at Eve’s Garden.
Below - Tom Curry's vaulted papercrete cottage - Sunny Glen.
| To the greatest degree possible, we obtain our information from first-hand observation, interviews with experts, experimentation, engineering research and actual construction. However, formulas and methods evolve and change as we learn more, and any material can be dangerous if mixed or installed improperly. Therefore, please read this
Disclaimer. |
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Above - Paper Palace One built by Barry J. Fuller
- author of this site. |
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There are a number of ways to make construction material from paper. The generic term for the method described here is "papercrete". There are a number of variations of papercrete, such as fibrous concrete or fibercrete, fibrous cement, padobe and fidobe. See more about these variations under
Mixes.
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Barry J. Fuller tosses blocks to Lex Terry for stacking at the building site. | Papercrete is a tricky term. The name seems to imply a mix of paper and concrete, hence paper-crete. But more accurately, only the Portland cement part of concrete is used in the mix - if used at all. Arguably, it could have been called "paperment." Papercrete may be mixed in many ways. Different types of papercrete contain 50-80 percent waste paper! Up to now, there are no hard and fast rules, but recommended standards will undoubtedly be established in the future. The basic constituents are water and nearly any kind of paper. Cardboard, glossy magazine stock, advertising brochures, junk mail or just about any other type of "mixed (lower) grade" paper is acceptable. Some types of paper work better than others, but all types work.. Newsprint is best. Waterproofed paper and cardboard, such as butcher paper, beer cartons, etc. are harder to break down in water. Catalogs, magazines and other publications are fine in and of themselves, but some have a stringy, rubbery, sticky spine, which is also water resistant. Breaking down this kind of material in the mixing process can't be done very well. Small fragments and strings of these materials are almost always present in the final mix. When using papercrete containing the unwanted material in a finish, such as in stucco or plaster, the unwanted fragments sometimes show up on the surface, but this is not a serious problem.
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Papercrete can be sculpted into any shape
and painted. | Practitioners simply flick out the offending pieces as they apply the finish.
Papercrete additives can be: Portland cement, sand, dirt, clay, glass, or even "fly ash" - an ash at one time freely emitted into the atmosphere - now at least partially captured from power plant smoke stacks. We are experimenting with powdered glass, rice hull ash, Styrofoam and other additives.
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The environment sends papercrete Valentines. Using papercrete in construction: |
- Incentivizes the recycling of waste paper, especially in communities with no recycling services.
Saves landfill space.
Keeps paper processing & printing chemicals out of the water table.
Saves trees and other construction resources, which would have been used in place of papercrete for walls and roof.
Saves additional trees and other construction resources, which would have been used to "build out" or finish the interior and exterior of the structure.
R-Value better than code - saves a significant amount of energy during the lifetime of the structure.
Provides new construction jobs.
- Provides low-cost, sustainable housing.
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Individuals and small contractors can get into papercrete. | There are no harmful by-products or excessive energy use in the production of papercrete. While it can be argued that Portland cement is not environmentally friendly, it is not used in all types of papercrete, and when it is, it represents a fairly small percentage of the cured material by volume. One of the most advantageous properties of papercrete is the way paper fibers hold Portland cement - or perhaps the way Portland cement adheres to paper fibers. When the water added to the paper and Portland cement drains from the mix, it comes out almost completely clear. There is no messy and eco-unfriendly cement sediment left on the ground, running into waterways, etc. Papercrete can be produced using solar energy. The only power needed is for mixing - and pumping water. Its R-Value is rated between 2.0 and 3.0 per inch. Since walls in a one or two-story house will be 12-16 inches thick, the long-term energy savings of building with papercrete will be a bonanza for the homeowner and the environment. | |
There will be a positive impact on employment in areas producing papercrete. Homes and other buildings of up to 3300 sq. ft. have been built with papercrete for about $25/sq.ft. That doesn't include labor, but even when labor is factored in, papercrete homes can be built, with all the conveniences, for twenty to thirty percent less than conventional housing. The preparation and installation of papercrete does not require significant outlays of capital or a great deal of additional training. Individuals and new or existing small construction enterprises can add papercrete to their businesses for very little extra money or time. Papercrete batch plants, for building entire sub-developments, are in the prototype stages now and will be available soon. These operations will cost more, but still be within reach for the small sub-contractor. | | | |